Dings-dynamics-group 60 Series Coupler NEMA 4 User Manual

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60 Series Double C
Brake Instructions
Enclosed Housing
G061031
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself
and others by observing all safety information. Failure to comply with instructions could result in personal injury
and/or property damage! Retain instructions for future reference. When unpacking the brake, inspect it carefully
for damage that may have occurred during transit.
Bulletin No. BK4652 (9/11)
4740 WEST ELECTRIC AVENUE MILWAUKEE, WI 53219 PHONE 414/672-7830 FAX 414/672-5354 www. dingsco.com
DESCRIPTION
This 60 Series magnetic disc brake is used on 56C,
143TC and 145TC face motors and speed reducers.
The brake is direct acting, electro-magnetically released,
and spring set. It uses rotating friction and stationary
disc contact to supply positive braking action. It retains
quick release and setting capabilities at all times.
Warning: Do not install or use these brakes in an
explosive atmosphere.
* Thermal capacity (HPS/MIN.) was determined under the following test conditions: a) Room temperature 72
o
F. b) Stopping time of one second or less.
c) Brake mounted in a horizontal position. d) Equal on and off times. e) 1800 RPM. f) Coil energized with 110% of rated voltage.
DIMENSIONS
Figure 1
Model Number
Number of
Rotating
Discs
Torque
Lb-ft
Thermal
Capacity
HPS/Min.*
Inertia of
Rotating
Parts Lb-Ft
2
Dimensions
C AC
X
1-Piece
Shaft
2-Piece
Shaft
4-61001-5153 1 1.5 6 .006 4.937 .585 .81 .88
4-61003-5153 1 3 6 .006 4.937 .585 .81 .88
4-62006-5153 2 6 6 .010 4.937 .585 .81 .88
4-62010-5153 2 10 6 .010 4.937 .585 .81
-
4-63015-5153 3 15 6 .014 5.312 .873 1.19
-
4-63020-5153 3 20 6 .014 5.312 .873 1.19
-
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Summary of Contents

Page 1 - DIMENSIONS

60 Series Double C Brake InstructionsEnclosed HousingG061031Read carefully before attempting to assemble, install, operate or maintain the product des

Page 3 - Wiring Diagrams

REPLACEMENT PARTS LIST11*The number of rotating discs is shown in the brake model number. Example 4-62006-5153has two rotating discs. The number of st

Page 4 - Wear Adjustment

SPECIFICATIONSTorque: 1-1/2 through 20 lb. ft.NEMA Motor Frame Sizes: 56C, 143TC, and 145TC.Enclosure: Aluminum with steel wrap coverVoltage: All NEMA

Page 5 - Magnet Assembly Replacement

WARNING:Brake performance and features must be carefullymatched to the requirements of the application. Consideration must be given to torque requirem

Page 6 - Pivot Stud Adjustment

For models with one-piece shaft design:1. Place 3/16” square key furnished into motor keyway.Key must extend to, and be flush with, end of motorshaft.

Page 7 - Manual Release Adjustment

4MAINTENANCECaution: Before attempting to service or remove any components, make certain that the power is disconnectedand that the load is completely

Page 8 - Installation and Adjustment

Torque AdjustmentCaution: Load to be removed or blocked. Brake may beinoperative during this procedure.The magnetic disc brake is factory set for rate

Page 9

Armature Plate Assembly ReplacementCaution: Load to be removed or blocked. Brake will be inop-erative during this procedure.Refer to Figs. 3, 6 and 10

Page 10 - Figure 10

7Manual Release AssemblyRefer to Fig. 7.1. Adapter housing (7) must be removed to replace manualrelease assembly. Remove adapter housing (7) per“Frict

Page 11 - REPLACEMENT PARTS LIST

VERTICAL MOUNTINGInstallation and AdjustmentInstallation and adjustment of the vertically mounted brakeis the same as on the standard model.Friction D

Page 12 - WARRANTY

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONBrake does not release 1. Broken or damaged parts 1. Replace.2. Wrong voltage 2. Check for correct voltage. Vo

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